AutoMax TR
Semi-Automatic Rewinding Turret

 
 

Description: - A Turret with two rewind shafts, working clockwise/anti-clockwise with material on reel cores on each shaft.

  1. Operation starts with the operator bringing the shafts for loading the cores by bring Shaft 1 into the loading position and loading the appropriate cores and then inching the press clockwise to load Shaft 2 with the cores. Both cores on the shafts are applied with a double-sided adhesive tape.

  2. Once all shafts are core loaded – the operator brings Shaft 1 into the start indexing position and takes the leading tail of the material to fix onto the core with the double-sided adhesive tape. There is further pressure applied to the core by a pressure roller, which rotates and secures the material on the reel and lifts off automatically when the core is rewinding to the appropriate length of material or diameter required. Moving clockwise, the rewound Shaft 1 finishes rewinding as an automatic cross cutting knife cuts the material and allows the reel to stop and be unloaded by the operator.

  3. Shaft 2 starts to rewind in the indexing start position automatically after a new tail of material is applied onto Shaft 2 and follows the same process as (2).

  4. Reel Rewinding can be wound over Clockwise or under Anti-Clockwise.

  5. The Turret has a user-friendly operating panel with length, input diameter, speed, and including user-friendly operating features.

Web Width: Up to 530mm (20.8”)
Working Width: Up to 520mm (20.5”)
Shaft Size: Up to 76mm dia (3”)
Rewinding Dia: Up to v813mm (32”)
Material Weight: From 50-150gsm(1.47-4.42oz2)

Turret Control: 2 Reel Shafts mounted on a revolving Circular Turret

Construction: Solid and Sturdy construction with solid steel cross-member frame, to allow for construction of machine and designed for longevity. The carcass of the machine is pre-treated with a pre-coat and then painted with an 2 Pac (automobile) paint suitable for industrial machinery. The Turret and all mechanical parts is made of high tensile Steel and all suitable parts coated with Black Oxide and anodized where appropriate.

Material infeed: Electro-mechanical infeed to register with line speed of a parent converting or printing machine (Can be connected to the line speed of a parent machine using a driven infeed which will be interfaced with the press. Servo logic Infeed)

Torque: 60nm

Movement: 360° Clockwise

All gears to be hard & ground. Operating Controls with motor. Sequenced and drive controls are driven by flexible tooth belts, and included are electric magnetic clutches to control the function of the Turret rewinder effectively.

Motor: 15 kw (20.1HP) Flange mounted motor

Guard: All guards will include secure safety switches and are regulated to meet all CE regulations.

All electrics to meet all CE regulations with an E-Stop located on the Operating Panel and the Drive side.

Drive: PLC Controlled.

Drive Speed: 250-300m/min (depending on the material being wound)

Power: 480 or 250Volts

3 Phase 50/60 Hertz

Power supply should be within 6 metres and at the customers responsibility.

Air Supply: 1.0mpa(145PSI)